MANF 495 - Production Lab: Capstone II

Credits: 5
Variable Credit Course: No

Lecture Hours: 22
Lab Hours: 66
Worksite/Clinical Hours: 0
Other Hours (LIA/Internships): 0

Course Description: Continues the capstone sequence and focuses on prototype construction, pilot production runs, and formal testing protocols in an ongoing project. Refine designs or processes, collect and analyze performance data, and evaluate project milestones. Emphasizes integrating advanced manufacturing techniques with rigorous safety and quality standards for iterative improvements, supported by strong collaboration and clear documentation.

Prerequisite: Admission to BASAMD program and Dept. Chair permission.
Meets FQE Requirement: No
Integrative Experience Requirement: No

Student Learning Outcomes

Construct prototypes or digital solutions by employing advanced engineering principles and industry best practices to advance the capstone project.
Develop formal testing protocols that align with safety and quality standards, gathering performance data to inform design revisions.
Evaluate project milestones and interpret test results to refine scope or objectives, enhancing cross-functional collaboration.
Manage comprehensive project documentation, scheduling, and resource allocation to ensure timely progress and effective team communication.

Course Contents

Process Setup & Safety - Establishes safe working conditions and protocols when configuring production lines, emphasizing proper PPE, hazard identification, and compliance.
Material Procurement & Inventory Control - Addresses supplier coordination, lead times, and efficient stock management in a manufacturing context.
Prototyping & Fabrication Best Practices - Examines fabrication workflows, tooling setup, and rapid prototyping for iterative design improvements.
Quality Assurance & Testing Setup - Implements inspection checkpoints, documentation, and standards to maintain production quality.
Pilot Production & Data Acquisition - Focuses on small-scale runs for gathering performance metrics and troubleshooting early production stages.
Preliminary Analysis & Redesign Strategies - Utilizes test data to guide design revisions and improve overall production efficiency.
Collaboration & Communication in Manufacturing Teams - Develops interpersonal skills and coordination methods to streamline team-based project tasks.
Use of Project Management Software - Integrates Gantt charts, task assignments, and resource tracking tools tailored to manufacturing projects.
Maintaining Logbooks & Technical Documentation - Ensures traceability and accountability by systematically recording process changes and outcomes.
Lean Manufacturing & Continuous Improvement Methods - Encourages elimination of waste, iterative enhancements, and productivity gains in production.

Instructional Units: 6.5